SCREW

Don't order the two screws. They are common screws you probably have in your garage.

After unhinging the microwave door, be carefeul taking the door apart. Do it over a kitchen counter covered by a towel padding. It came apart suddenly and half of it fell on the floor, but didn't break.

KitchenAid Microwave [Model: KHMS 145 JBS-0]Door Handle Repair
Tools and Parts
• Door Handle [Part # PS390101]
• Putty Knife
• Phillips Screwdriver
• Tray (cup) for parts during disassembly/reassembly (3 screws on door; 2 screws on handle; spacer on top-door edge).
Instructions
• Preparation
o Disassembly can be managed with the door mounted on the unit. The handle is attached by 2-screws that can be accessed only by separating the outer/inner door panels.
o Before starting the project, watch the Youtube.com video for a GE Microwave, which is the most applicable video for removing the collar [i.e., plastic bezel around the viewing window on the inner door) and for separating the outer/inner door panels ].

• Remove the collar
Photo 1: Inner-side clip (bottom of collar) used on
3-sides of the collar (top edge is a spacer) Photo 2: Hinge side clip (right edge)

o As indicated in the video, small clips are on the inner-side of the collar on 3-sides (top, bottom, and open-door edge).
o The clips are on the outside of the collar for the door-hinge side.
o These clips are small and somewhat fragile – once a few are popped, finger pressure will generally pop the remaining clips.


• Separate the outer/inner door panels

Photo shows the inner/outer doors separated, and the 3-screws removed.
o Remove the 3-screws on the door edge before separating the outer door panel.
o There is a plastic spacer on the top, outside edge of the door that is not cemented. Remove the spacer after separating the door panels.
o Use a putty knife to pop the clips for the outer-door panel around the top, bottom, and open-door sides.
o The top door corner (the spacer edge) is tight and should be gently pushed back.
o The outer door panel will remain attached on the hinged edge and function like a second door – move gently.
o The viewing glass is clamped in place; but, handle with caution.

• Remove the Door Handle
o With the outer/inner panels separated, remove the two screws holding the handle and remove the handle.
o Retain the screws for later use.

• Install the new Door Handle
o Reuse the original screws (Note, [Part # W10841091 – screw] is a different thread, and is not self-tapping)
o The door-handle screw holes are not tapped; so insert the old screws in the handle to tap before installing the handle, leaving approximately 1/8 - 3/16” exposed.
o Remove the screws and reuse to install the handle.


Comparison of 2-original screws vs. replacement screw (note thread gauge differences).
• Reinstall the Outer Door Panel
o Align the spacer with the inner-panel edge in the upper corner.
o Close the outer panel, gently snapping the clips into place.
o Reinstall the 3-screws on the door edge.

• Reinstall the Collar
o Snap the hinge side in place.
o Gently snap the remaining sides in place